U Came, U Sawed, U Conquered!

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You know about Tiffany and his lamps, and how the lamps are put together with copper foil? Well, before Tiffany came along and foiled everything, there was came. Here’s a little description of came. Came 101, if you will.

Came
(noun)
1. a slender, grooved bar of lead for holding together the pieces of glass in windows of latticework or stained glass.

Close, Dictionary.com, but not quite. Came now comes not only in lead, but also in zinc, brass and copper. Maybe other metals, too. I’m not sure. But yes, came has grooves – or channels – that hold pieces of glass together. Or, as in the case of U-came, it can be used as a border to frame stained glass panels.

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Came comes in an assortment of styles. There is H came that has two channels and thus looks like an H when viewed from the end. The exterior (face) surfaces can be either be flat or rounded.

U came has one groove and thus looks like a U when viewed from the end. Both H and U came come in varying sizes to allow for different thicknesses of glass, and for different face widths, depending on how you want your seams to appear, and on how much support your glass needs in the case of larger, heavier panels or windows.

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Lead came can be cut with nippers, but more rigid material, like zinc, needs something stronger to cut it. I use a hack saw. The panel is soldered together at the joints where one length of came meets another.

Okay, that’s all I came here to explain. I hope U got what U came for.


U  U is for U came.

A Smashing Success

s3

I’m going to make a hole in a window

You’re going to break a window?

Not break a window. Just put a hole in one.

So smash it, you mean.

Yes, it might look smashed.

What will you smash it with?

Does it matter what smashed it?

If you want to smash a hole in a window, you have to hit it with something.

What would you use, if you were to smash a window?

Me? I’d use a baseball. Maybe smack it hard with a bat. You could hit it from clear across a field and no one would know it was you.

People will know I smashed this window.

See, that’s why you use a baseball or something. Make it look like an accident.

So, an unfortunate baseball incident?

Exactly.

 

s1

“The Unfortunate Baseball Incident”


S  S is for Smashing.

The I’s Have It

i8Inertia: I want to make a stained glass panel for my soon-to-be-born grandbaby. But:

  • I haven’t done stained glass work in a long time and I’m pretty rusty;
  • I’m downsizing so I don’t want to go out and buy a lot of new materials;
  • I don’t want to end up making something that looks horrible.

Inquisitiveness: What could I make that would be fairly simple, using materials I already have on hand, while challenging my perfectionism?

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Idea: I have a sample box of multi-colored rectangles of glass. I have lead came. Straight lines are simple.

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Inspiration: When I lay out the sample pieces, they remind me of a patchwork quilt. I could make my new grandbaby a “quilt.” That’s a grandmotherly gift, right?

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Imagination: What if I added a symbol of some sort? Something meaningful to me that would make the “quilt” more personal… like… a nautilus! [You’ll have to wait for the “N” day to find out what makes the nautilus meaningful to me.]

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Implementation: Get the lead out (literally), and go for it!

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Insight:

  • I’d forgotten how much fun it is to do stained glass and I want to take it up again;
  • simple designs can be just as effective as elaborate ones. I don’t have to plan big projects that require a lot of materials;
  • when my grandbaby is old enough to appreciate this gift, her thoughts will likely not be about how “horrible” it is. Her thoughts might even have to do with recognizing the love that went into the making of this gift.

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Incredible!!!!  ⇒ The way that I feel for having overcome the inertia, impediments and insecurity I felt before taking on this project!

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Isla: The name of my first grandbaby.


I  I is for Incredible.

A Glob by Any Other Name. Please.

g4You look at these beautiful buttons of glass; a confectioner’s delight of colorful “candy.” And you ask, “What are these gorgeous pieces called?”

And I say, “Oh, those? Those are globs.”

Globs? Brings up visions of a lump of ice cream fallen to the sidewalk where the warm pavement turns it into a sticky – well… a sticky glob.

Or maybe a coagulation of gunked up motor oil stuck to the floor of a mechanic’s garage, dripped from an engine that was so filled with grime that the dark sludge came out in – you guessed it – globs.

But these beauties of glass? These irregular shapes and sizes were formed when molten glass was dropped in small amounts onto a flat surface and left to solidify. Flat on the bottom, rounded on top, and delightfully ready for incorporation into stained glass projects.

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g1

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And, yes, they’re called globs.

Oh, by the way, if you don’t think that name quite suits them, I guess you could call them by their other name. They are also known as nuggets.

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Feel better now? I know I do.


G  G is for Glob.

Fids Flatten Foil

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For me, one of the best things about taking up stained glass has been learning the word “fid.” Scrabble, anyone? Sure, it’s only three letters, but that little word has helped me limp along on the Scrabble board more than once.

What’s a fid? Yeah, my Scrabble competitors always ask that, too.

Here’s a photo of a fid:

f1

and another:

f2

and another:

f3

A fid has many uses in the stained glass world. When using the copper foil method of constructing stained glass projects, the individual pieces of glass are wrapped along their edges with copper foil tape.

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The foil has a backing that is peeled away to reveal the sticky side. The sticky side adheres to the glass.

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A fid is then used to press the copper foil more firmly against the glass, and to flatten the tape securely against all edges of the glass.

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This is my favorite fid. The end edge was straight across when I bought it. The grooves were worn in by continued use.

After all the pieces are foiled and assembled, flux is applied to the copper seams and the pieces are soldered together to create the finished project.

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Obviously not the same glass project as pictured above, but an example of what finished solder lines look like.

If you are using came instead of copper foil for joining the glass pieces, fids are also helpful for opening came channels to accommodate thicker pieces of glass.

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This is a piece of zinc U-shaped came. The glass edge fits into the channel in the came, and the came is soldered at the seams where two or more came pieces meet.

Fids are full of fantastic features for foiling fun forms! Tell that to your Scrabble companions!


F  F is for Fid

Experimenting in the 90s

experiment g

NOTE: Stained glass photos in this post are from scans of  3×5 inch prints taken a loooong time ago by a not very apt photographer (me). I apologize for the quality (or lack thereof) and small size of the detail photos.

You all remember 1998, don’t you? You could buy a dozen eggs in the USA for 88 cents. President Bill Clinton was impeached for lying about… well, everything. Quebec sought independence from Canada. The Wedding Singer was playing at movie theaters, and Spice Girls were playing everywhere else.

Okay, I don’t remember 1998 either, but I think that was around about the time that I bought my glass kiln. It was a manual model, as opposed to a programmable model. The difference being that mine had one dial that went from “1” to “10” to denote how hot you wanted the interior of your kiln to be, and a gauge that showed how hot the interior actually was. Kind of. Ballpark. Your guess was as good as the gauge’s.

Programmable kilns require a degree in computer technology (or a savvy teenager) to operate. They can be set to heat up when you want them to, stay at that temperature for however long you want, ramp up or down to whatever temp you want next… and continue doing so for however many changes your kiln allows you to preset (which is determined by how much money you shelled out for said kiln).

Needless to say, a manual kiln required a lot of experimentation, copious note-taking and additional experimentation to get the results one wants when fusing or slumping glass. Since I’m too impatient to do all of that – and since that seemed boring as all get out – I opted to just experiment to see what the kiln would produce after my wild guesses about how and when to adjust (remember that little 1 to 10 dial I mentioned?) the temperature.

Here are some of my early experiments:

In the 90s, it was really cool to melt a bottle to flatten it, drill a small, angled hole in one end, and turn it into a stick incense holder. I just stopped at the flattened bottle stage.

experiment b

Then, I had a chipped wine glass that was headed for the garbage. I “repurposed” it, chucking it into the kiln to see what would happen. I was thrilled with this result.

experiment c

This next one was quite brilliant! Unfortunately the photo doesn’t show the results well at all (we took photos with cameras back then, not our phones; my phone cord wouldn’t have extended all the way to the kiln, anyway).

I cut a circular piece of textured glass (hence the grid pattern). Then I placed little rocks in the kiln and laid the glass on top of the rocks. The notion was that the glass would melt around the rocks and form a really cool, totally random, bumpy shape.

How was I to know that the rocks I had gathered from the beach still contained moisture inside and would explode once they were heated to umpteen degrees? That session was cut short once the rock shrapnel began pummeling the inside lining of my kiln.

experiment a

Next, I experimented with sandwiching various things between two pieces of clear glass and fusing them together. Here, I used a couple of metal clock hands. I made the Roman numeral shapes by placing the plastic pieces that came with the clock kit on the glass and sprinkling black fine frit over them. (Fine frit is colored glass that has been ground into powder.) I was smart enough to remove the plastic numbers before preparing the piece for  the kiln (rack one up for the experimenter!).

As I was moving this clock “sandwich” to the kiln, the layers slipped, thus making the shadow line in the frit that mirrors the shape of the glass corner. That “accident” just made it more interesting, so into the kiln it went! I thought this one turned out rather well. Much better than the exploding rock episode.

experiment d

I ultimately soldered my experiment “results” into this panel:

experiment e

Window with no back lighting.

experiment f

Window backlit by sunlight.

I sold my kiln when I downsized my living space. Probably just as well; who knows what I might have tried next? Will I ever buy another? I doubt it. The programming seems too daunting.

Besides, I’m still learning how to take photos with my cell phone.


E E is for Experiment

Clusters: All Together, Now

cluster example 5
In yesterday’s post, the definition of bevels included the mention of “geometric configurations (called ‘clusters’) for incorporation into leaded glass work.”

Ah, clusters…

The fun thing about clusters is that you have ready-made pieces that you simply fit together (with copper foil or some type of came, i.e. lead), and then fill in the rest of your pattern with pieces to accomplish the desired panel shape (rectangle, square, circle…).

For example, I purchased a bevel cluster with ten bevels that – when pieced together – would look like this ornate design:

cluster example 1

By cutting glass in the shapes of “1” through “8,” as pictured below, one could turn the design into a rectangular panel with the bevel cluster pieces (“a” through “j” in the diagram) centered within the rectangle. A simple example:

cluster example 2

Something I like to do for fun is use the bevel pieces in a more unconventional way and incorporate them into panels to create entirely different patterns. In the example below I kind of “exploded” the bevel cluster and came up with this design:

cluster example 3

And here is the completed panel:

cluster example 4

I need to work on my window photography.

I titled the panel “Ascending.”

The bevels used in the “Manifest” design that appears on the header of this blog is another example of using a cluster in an unconventional way. Can you guess what the design was originally intended to be?


C  C is for Cluster.

The Bevel You Say!

Bevel
One way to easily dress up a stained glass panel is to incorporate bevels into the design. While frequently used as borders, individual bevels can also be employed as standalone elements in the overall design of a window or panel.

A bevel, as defined at Glass Patterns Quarterly, is:

“cold glass (usually clear, thick plate) with edges that have been ground and polished to an angle other than 90 degrees. Transmitted light is refracted and a prism-like effect results. Bevels are available in a variety of sizes, shapes and geometric configurations (called ‘clusters’) for incorporation into leaded glass work.”

There was a time when I was downsizing from my three-bedroom home (with garage studio), and moving into a one-bedroom apartment (no garage). I couldn’t see any way that I could find room for a stained glass work area. So I started selling/giving away/using up many of my supplies.

I had a box of triangle-shaped clear bevels that I had purchased with no particular project in mind. I probably got them in some kind of deal, like the “spend just $100 more and get free shipping on your order” offers. Who can pass those up, right?

I decided to make a window based simply around triangle bevels. This is what I came up with:

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I’m back in a three-bedroom home (two bedrooms and one studio, actually), and glass supplies seem to be slowly accumulating again. I now have a box of ¾ inch by 4 inch rectangular bevels that I bought for no particular purpose (going-out-of-business sale… Hello!). They will no doubt start trickling into future designs.

In the meantime, I can always hang them in my windows and, just like Pollyanna, use them as prisms to create rainbows.

“Just as if anybody’d care when they were living all the time in a rainbow!”
~ Pollyanna, by Eleanor H. Porter


B  B is for Bevel.